LadderCageFactory-Direct Cage Ladder Fabrication
Cage Ladder Fabrication
Cage ladder fabrication with 14 welding stations, CNC cutting and in-house galvanizing — OEM and custom batches, DoC with every batch, quote in 24h.
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Countries Exported
Welding Stations
Quote Response
Cage Ladder Fabrication Capacity
Cage Ladder Fabrication
A dedicated fabrication plant built for OEM, EPC and distributor cage ladder programs.
14 Welding Stations
Fourteen dedicated welding stations deliver consistent, repeatable cage ladder fabrication at volume.
2 Production Lines
Two parallel production lines keep standard and custom cage ladder batches moving without cross-schedule delays.
CNC Cutting
CNC profiling for accurate rung, stile, hoop and strap fabrication to tight drawing tolerances.
OEM & Custom Batches
OEM Cage Ladder Fabrication Services
Partner with our plant for OEM cage ladder fabrication: flexible MOQs, free drawing review and itemized batch pricing. Every fabricated cage ladder is made to the engineered parameters below.
- OEM & Custom Batches
Your drawings, your brand — fabricated on our lines
- Flexible MOQ
From prototype to production volume
- Free Drawing Review
Engineer feedback within 24 hours
| Specification | Value |
|---|---|
| Rung Diameter | Φ20 mm |
| Rung Spacing | 280 mm (≤300 mm) |
| Clear Width | 500 mm |
| Cage Diameter | Φ700 mm (hoops 40×5 @≤1500, straps 30×3) |
| Cage Start | 2.2 m above floor |
| Load Rating | 1.5 kN per rung |
| Finish | HDG ISO 1461, 85–100 μm / SS304 |
| Standards | OSHA 1910.28 · EN ISO 14122-4 |
In-House Cage Ladder Fabrication
CNC Cutting, Welding & Galvanizing – In-House
One plant, full control. No outsourcing, no quality gaps between process steps.
Cutting
CNC cutting of profiles and plate to drawing, with consistent tolerances across every batch.
Welding
ISO 5817 class C welding with documented welder qualifications for structural reliability.
Galvanizing
Hot-dip galvanizing to ISO 1461, 85–100 μm, for outdoor and industrial corrosion life.
Assembly
Pre-assembled and dimension-checked before packing, so installation goes fast on site.
DoC With Every Fabrication Batch
Compliance Documents With Every Batch
No chasing paperwork after delivery — every cage ladder fabrication batch ships with its full compliance file.
- DoC per Batch
Declaration of Conformity to OSHA 1910.28 & EN ISO 14122-4
- MTC 3.1 Material Certificate
EN 10204 3.1 for Q235B / SS304 / SS316
- Structural Calculation Sheet
Engineer-signed for project loads
Fabrication Lead Times & Volume Pricing
Fabrication Lead Times & Volume Pricing
Clear lead times and transparent batch pricing — factory-direct, with a free compliance kit on every order.
15–25 Working Days
Standard production after drawing approval, for both OEM and custom batches.
Expedited Scheduling
Expedited scheduling within the 15–25 working-day window when your project deadline is tight.
Volume Batch Pricing
Itemized quotes for distributor and OEM volumes — DoC, MTC and calcs included.
Get a Cage Ladder Fabrication Quote
Get a Cage Ladder Fabrication Quote
Free fabrication quote in 24 hours + free compliance kit with every order. Send your drawing, batch size and material — our engineers handle the rest.
- 24h itemized quote
- Free drawing review
- DoC, MTC & structural calcs included
Fabrication Route
From Drawing to Container — the Process Route and Its Gates
Buyers who audit fabricators usually ask the same question: where can quality escape? The answer is any hand-off between outsourced steps. Dengtai runs the entire route in one 3000 m² plant — drawing intake, CNC cutting, ISO 5817 level C welding, hot-dip galvanizing to ISO 1461, trial assembly, and a photographed record archived for 10 years — so each stage below ends in a hard gate rather than an assumption. Stainless builds at 1.8x (SS304) or 2.5x (SS316) swap the coating gate for grade verification; everything else holds. Rungs carry 1.5 kN each; geometry stays fixed at Φ20 @ 280 mm.
| Stage | Method | Release gate |
|---|---|---|
| Drawing intake | PDF / DWG review | Free review; 24-hour quote |
| Material in | Q235B / SS plate and bar | MTC 3.1 mill certificates |
| Cutting | CNC, to drawing | Dimension check vs geometry |
| Welding | 14 stations, 2 lines | ISO 5817 level C inspection |
| Galvanizing | Hot-dip, zinc kettle | ISO 1461, 85–100 μm verified |
| Release | Trial assembly + photos | Fit confirmed; archive 10 years |
Where Fabrication Budgets Go Wrong
Spec Cuts That Save Pennies and Fail Audits
Every line you delete from a fabrication spec comes back as a site cost — usually with a multiplier. The four cuts we refuse to make, and the verifiable standards that replace each one.
| Tempting Cut | Why It Fails Later | What We Do Instead |
|---|---|---|
| "Weld quality per workshop standard" | no acceptance criteria — nothing to reject against at inspection | ISO 5817 class C written into the contract, with visual and dimensional weld records per order |
| Galvanizing with no thickness callout | thin zinc passes a glance test and rusts in a fraction of the design life | HDG to ISO 1461 at 85–100 μm, coating report in the compliance file |
| Skip the trial assembly | a misaligned bolt hole at 6 m height costs a site crew a full day | every ladder trial-assembled at the factory before it is packed |
| Steel bought on price, not heat | untraceable material is an uninsurable, unsellable asset | EN 10204 3.1 MTC tied to your heat numbers, archived with loading photos for 10 years |
If your current supplier's quote is thinner than ours, ask which of these four lines went missing — that is where the difference lives.
Capacity With Proof Attached
What One-Building Fabrication Gets You
3,000 m² under one roof in Jingxing Mining District, Shijiazhuang — cutting, bending, welding and finishing with no handoffs to strangers. Five rows of what that structure buys.
| Feature | Advantage | Your Outcome |
|---|---|---|
| Five stations, one building | CNC cutting, bending, welding, HDG finishing, assembly — no outsourced core step | one schedule, one quality system, one throat to choke |
| ~1,500 t/year capacity | single ladder or multi-container batch on the same lines | your rollout never waits behind someone else's priority |
| 8–12 × 40' containers monthly | export packing and loading plans are weekly routine | goods arrive braced, photographed and documented |
| OEM fabrication on request | built to your drawings, branded as your product | you sell manufactured depth without owning a plant |
| Records kept 10 years | weld, coating and loading photos archived per order | audit questions answered years after the crate left |