Custom Design & Fabrication

Custom Fabricated Cage Ladder

Custom designed cage ladders – built to your height, space and load specs; send drawings, get a 24-hour quote and production dates. Free CAD review, DoC & structural calcs included.

OSHA 1910.28 EN ISO 14122-4 Free CAD Review 24h Quote
Custom fabricated cage ladder installed for industrial access
500+

Projects Delivered

50+

Countries Exported

24h

Quote Response

14 m one-piece

25 m bolted single-run

Design + Fabrication, One Factory

Custom Fabricated Cage Ladder

Send drawings and get a quote with production dates — not a questionnaire that stops at a form.

1. Send Drawings

Upload PDF or DWG drawings with your height, space and load specs.

2. 24h Quote

Itemized custom quote within 24 hours — material, machining, finishing, packaging.

3. Production Dates

Locked production schedule with your order — typical lead 15–25 working days.

4. Fabrication

Built to print in our own plant with QC checks at every stage.

Custom Capabilities

Custom Designed Cage Ladder – Made to Print

We manufacture to your drawing or to your spec sheet — same engineered outcome either way.

Made to Print

Send your PDF or DWG and we fabricate exactly to the drawing — rungs, hoops, straps, platform and entrance flaring.

Built to Your Specs

No drawing yet? Give us height, space, load and material and our engineers draft a custom design for approval.

SpecificationValue
Rung DiameterΦ20 mm
Rung Spacing280 mm (≤300 mm)
Clear Width500 mm
Cage DiameterΦ700 mm (hoops 40×5 @≤1500, straps 30×3)
Cage Start2.2 m above floor
Load Rating1.5 kN per rung
EntranceFlared / flared splay entry
StandardsOSHA 1910.28 · EN ISO 14122-4 · BS 4211
Custom fabricated cage ladder components — hoops and straps

Compliance Docs: DoC & Structural Calcs

Compliance Docs & Structural Calcs

Every custom fabricated cage ladder ships with its engineering file — no chasing paperwork after delivery.

  • DoC — OSHA 1910.28 & EN ISO 14122-4

    Declaration of Conformity to the relevant standard

  • MTC 3.1 Material Certificate

    EN 10204 3.1 for Q235B / SS304 / SS316

  • Structural Calculation Sheet

    Engineer-signed for your project loads

QC inspection of a custom fabricated cage ladder

24-Hour Quote, Production Dates & Free CAD

24-Hour Quote & Production Dates

Factory-direct custom pricing with free CAD drawing review. We quote transparent, itemized numbers and lock production dates with your order.

Free CAD Drawing Review

We review your PDF/DWG and redline any fabrication concerns before you commit.

24-Hour Itemized Quote

Material, machining, finishing, packaging — line by line, no hidden fees.

Production Dates Locked

Your order is scheduled with dates up front — 15–25 working days typical lead.

Send Drawings for a Custom Quote

Send Drawings for a Custom Quote

Send drawings, get dates. Free CAD review, 24-hour itemized quote and production dates — with DoC and structural calcs included.

  • 24h itemized quote
  • Free CAD drawing review
  • DoC, MTC & structural calcs included
+ More specifications (height, quantity, cage, standard)

Free quote · Free drawing review · No obligation

Design Changes, Priced Honestly

Change Cost Table: What a Design Change Costs at Each Stage

Every custom design survives contact with the site — a re-survey moves a platform, an owner adds an exit. The same change costs nothing or thousands depending only on when it lands. Here is the table we wish every buyer saw before the first drawing.

StageChange You BringCost to You
Concept sketch / first CADany parameter — rise, width, cage size, exits, material, standardFree — unlimited iterations on the CAD, engineer review in 1–3 days
Redline review (pre-quote)standards clashes, anchor patterns, hoop positionsFree — redlines are the point of the review, not an extra
Approval drawing issueddimension corrections, exit direction, platform heightsFree — the drawing loops until you sign it; nothing is cut before release
Production released, before cuttingquantity, finish, packaging, freight termsFree — requote in 24 hours on the same geometry
Steel cut, jig welding underwaychanges to uncut accessories: hoops, gates, bracketsMaterial difference only — no penalty fee on affected parts
Welded, pre-galvanizingadd-on weldments only — geometry is lockedDifference plus a bench hour; last cheap structural window
After ISO 1461 galvanizingnone structurally — rework means strip and re-dipFull rework of affected parts; we say honestly if a new unit is cheaper

Design freedom is free while it lives on paper. The approval-drawing gate exists precisely so your changes happen on the free side of this table.

Who Should Hold the Pen?

Design It Yourself, or Design It With the Factory?

A custom-designed ladder can be drawn by your consultant, by the factory that will weld it, or cobbled from a platform's configurator. The choice decides how many revision cycles you pay for — in weeks, if not in money.

Red flags — the design process will burn weeks

  • Quotes before review — a price on an unreviewed drawing is a guess wearing a number
  • No approval gate — production starts from an email, and disputes have no reference document
  • Revision fees on paper changes — CAD iterations are the cheapest engineering there is; charging for them signals the pricing to come
  • "Design fee waived with order" — the fee existed only to pressure the order

Green lights — the design process works for you

  • Engineers redline your drawing free — fabrication and standards issues found before steel, in 1–3 days
  • Five inputs are enough to start — rise, clear space, load, material, destination; a DWG just speeds it up
  • Sign-off gates production — the approved drawing is the contract the floor builds to
  • Calcs run on your geometry — engineer-signed structural sheets match the as-built, not a template

The Five-Step Custom Path: Free CAD to Confirmed Production

Custom design work follows one path whether you arrive with a full DWG or three numbers from a site walk — and only one step should ever feel slow: the sign-off, because that is where risk is removed before steel is cut.

1

Input. Send a PDF or DWG, or the four numbers that matter: vertical rise, clear space, load requirement, material.

2

Free CAD review. Engineers redline fabrication issues and standards clashes before you commit a dollar.

3

Approval. The corrected drawing returns for your sign-off — Φ20 mm rungs at 280 mm pitch, 500 mm clear width, Φ700 mm cage starting at 2.2 m, exits and anchors. Nothing enters production unconfirmed.

4

Production. 15–25 working days through five QC stages: MTC 3.1 verification, ISO 5817 C welding, ISO 1461 galvanizing at 85–100 μm, trial assembly, archived photography.

5

Dispatch. Single pieces up to 14 m, export packing quoted per crate; walk-through exit kits $90–250, sea freight $280–550 per 6 m ladder, DoC and structural calcs in the crate.

The gate that protects you is step three — a drawing you have seen and approved is the contract the shop floor builds to.

Custom Design Value at a Glance

What a Factory-Designed Ladder Buys Your Project

Five features of designing with the factory that will weld it, and the outcome each lands on.

FeatureAdvantageYour Outcome
Free redline review, 1–3 daysdesigner and welder are the same teamfabrication issues die on paper, not on site
Approval drawing gates cuttingone signed document controls the buildno disputes about what "correct" means
Unlimited CAD iterationspaper changes cost nothingdesign converges without invoice anxiety
Calcs on your geometryengineer-signed sheets match the as-builtreviewers approve on documents, first pass
Locked production dates15–25 working days after releasesite crews scheduled against real dates

Custom Cage Ladder FAQ

After I send my DWG or the five design inputs, how fast do quote and CAD come back?
Within 24 hours for the itemized quote — material, machining, finishing and packaging as separate lines — and 1–3 days for the free engineer CAD review with proposed production dates. You hold the priced, redlined drawing inside one working week.
Do you commit to production dates?
Yes — we lock production dates with your order. Typical lead time is 15–25 working days depending on height and material.
Is the CAD drawing review really free?
Yes — we redline your PDF/DWG at no charge before you commit, so fabrication matches your design intent.
Are the DoC, MTC and calcs generated for my design or reused from a template?
Generated for your design — the DoC (OSHA 1910.28 / EN ISO 14122-4) cites the geometry on your approved drawing, the MTC 3.1 carries your batch heat numbers, and the structural calculation sheet is engineer-signed against your actual rise, exits and loads.
What is the minimum information you need to start a custom design?
Five inputs: the vertical rise, the clear space around the climb, the load requirement, the material preference and the destination country. Our engineers turn those into an approval drawing — an existing PDF or DWG simply speeds the process.
What exactly do we approve before production starts?
The sign-off drawing. It shows rung size and pitch, the 500 mm clear width, the cage geometry and its 2.2 m start height, the exit style and the anchor points. Nothing is cut until you confirm it, and production then runs 15–25 working days.
How much extra does non-standard geometry add to the price?
Custom geometry — offset anchor lines, special widths, unusual exit framing — typically adds 10–20% over the standard build. Height changes alone do not: they simply re-lengthen the same proven welded section.
Can one custom design include a walk-through top exit and a side step at a lower platform?
Yes. Multi-exit designs are drafted on a single approval drawing: a walk-through top with its handrail surround where a deck sits overhead, and a side step where the climb passes a tank rim or intermediate platform. Mark each exit and its direction on your sketch.

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